It is no surprise to anyone that permitting new open pit mines in today’s environment is getting more difficult and even impossible in some areas.   Underground mines also have their challenges, permitting as well as requiring relatively high grades to be economic.
So where might our future metal supplies come from?  What are the options?

Insitu leaching may be the answer

I recently came across an insitu leaching website, called BIOMore.  This was an initiative sponsored by the EU that looked at insitu leaching technology for metal recovery.    Environmental issues associated with mining in Europe, particularly open pit mining, raised concerns about how ore bodies in the EU might be developed in the future.
Insitu leaching technology was viewed as playing an important role.  This is due to its minimal surface disturbance, ability to operate at great depth, and its potential in urban and developed locations.  Sounds like a nice solution to have on hand.
The EU-funded BIOMOre research project was completed in 2018.  It was designed to develop a new technological framework for the insitu recovering of metals from deep deposits.  The process would rely on controlled stimulation of pre-existing fractures in combination with insitu bio-leaching.  The study mainly focused on the application of existing technologies.

Fracing will be an issue

Insitu leaching essentially relies on exposing mineralized surfaces to leach solutions.  This may require hydro-fracturing (fracing) to enhance insitu bio-leaching using bacteria and acid.   Fracing is currently banned in some European countries so this is going to be a potential issue.  From a leaching perspective, the trade-off would be between no fracing, reduced cost & lower metal recovery against higher cost & higher metal recovery with fracing.
If insitu leaching technology development is successful, it could help exploit European base metals from porphyry deposits (Cu, Au, Mo, Cu, REE, PGE, Re, Pb, Cu, Pt, Au) and other gold and uranium deposits.   Insitu leaching would avoid building a mine, mine infrastructure, and it generates almost no tailings nor waste dumps.  Leaching is expected to be cheaper than traditional mining and more acceptable to the public. Insitu leaching is being touted as “Green Mining”

What did they conclude

This study deliverables included comprehensive documentation, an economic evaluation, and risk analysis of a potential insitu bio-leaching operation.  The basis was a theoretical deposit, looking at different well field set-ups.
The study concluded that accessing potential deposits at depths of around 1000 m is economically feasible only if curved wells are used.  The most relevant operational parameters are sufficient permeability in the ore zone and an adequate contact surface between the ore and leaching solution.   The depth of the deposit is indirectly relevant, but more importantly the well installation cost per volume of deposit is critical.  Hence curved wells are optimal.
One interesting suggestion was combining an insitu leach operation with geothermal energy recovery.  This might result in additional project revenue stream with only a marginal cost increase.
It was suggested that insitu leach operations might be attractive in former mining regions where high grade deposits have been mined out yet nearby low grade deposits are well defined. Social license for insitu leaching may also be more accepting in these areas.
If you are interested in learning more about insitu leaching technology and the chemistry aspect, the BIOMore study deliverables are available for downloading at this site.
In the past, mining engineers like myself were told to learn the basics of crushing, grinding, and flotation to become more well rounded.  I may suggest that future mining engineers may need to learn the basics of directional drilling, hydro-fracing, and chemistry.  Sounds like petroleum engineering.
Update: The University of Western Australia is also looking at electric fields to extract metals from hard rock ore, the sample principle as electro-plating.  Check out more information at this link “No more digging – a new environmentally friendly way of mining“.

Some aspects are still uncertain

In practical terms, some things are still not clear to me. For example are how much effort and diligence must go into properly characterizing the permeability of a rock mass.  As well, how complex a task is it to metallurgically characterize the deposit spatially with regards to it being amenable to insitu leaching.  Not all ore types will behave the same and be amenable to leaching.
I am also curious about the ability to finance such projects, given the caution associated with any novel technology.  Many financiers prefer projects that rely on proven and conventional operating methods.
Notwithstanding those concerns, likely insitu leaching technology will continue to advance and show even more promise, and eventually gain greater acceptance.
While some innovators are looking at new ways to drill, blast, and move rock, the real innovators are looking at ways to recover metals without moving any rock at all.
For those interested, Excelsior Mining is looking to open a copper oxide insitu leaching operation in Arizona.  Here is video of how their technology will work.
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6 thoughts on “Is Insitu Leaching the “Green Mining” Future

  1. William Mracek

    I see limited use of insitu leaching, although the concept is a great one. Just do what nature already does, only faster and with a recovery process for the mineral in solution.

    Some insitu deposits have been leached, mainly uranium. Taseko is using insitu leaching to recover copper at their Florence pilot project. They had some serious struggles with locals on the environmental side.

    Many metals are not amenable to insitu leaching, most notably chalcopyrite. Chalcocite is one of the few sulphides that will leach, although it usually needs bugs to hasten the leach time. Oxides, of course will leach if acid can reach the mineral.

  2. Ken Kuchling Post author

    I see large low grade, remote deposits that cannot support the cost for a conventional mine and mill suited for leaching. The bacterial leaching technology still needs to be developed to bring more deposits into the realm of insitu leaching, and I suggest research focus on this. My guess is that in 10 years permitting new open pit mines and tailings will be extremely difficult.

  3. William Mracek

    I think you’re right. It’s already difficult to permit an open pit mine, particularly one with acid generating potential. Some jurisdictions are easier to permit than others.

    It might be wise to invest in oxides now. Demand for metal continues to increase. Restricting open pits will only drive metal prices higher.

  4. Ken Kuchling Post author

    I suggest in a few years mining trade-off studies will examine the standard options (heap leach vs CIL vs concentrator and O/P vs U/G) but add in a insitu leaching option. It will likely win in a few cases. We’re not there yet, but its coming.

  5. Murray Lytle

    In situ leaching is very much like secondary water flooding in an oilfield reservoir – the drive mechanisms and hydrogeologic properties are essentially the same. So it is not new technology by any stretch of the imagination and is mostly just a bleed of technologies from one resource extraction industry to another. I have looked at insitu leaching this way on a couple of projects and it starts and ends with a good understanding of the geology. To call this a green technology is a bit laughable – pumping acid into the ground is green? Tell that to the local well owners. But it is another good tool for the industry to use.

  6. Ken Kuchling Post author

    Hi Murray, thanks for the comments. I guess I was defining “green” as being an improvement over the current way. Large waste dumps, big tailings ponds, grinding rock energy wastage, etc.. are all eliminated. No doubt there is some enviro impact by all green technologies, whether in their manufacture or their implementation.

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