Articles tagged with: Mine Engineering

Underground Feasibility Forecasts vs Actuals

underground costing
I recently attended a CIM Management and Economics Society presentation here in Toronto discussing the differences between actual underground production versus the forecast used in the feasibility study. The presenter was Paul Tim Whillans from Vancouver Canada.
His topic is interesting and relevant to today’s mining industry.  Paul raised many thoughtful points supported by data. He gave me permission to share his information.
The abstract for his paper is inerted below.  The paper can be downloaded at this LINK and here are the presentation slides.

ABSTRACT

An underground mining study that is done in accordance with NI43-101, JORC or similar reporting code is generally assumed by the public to be representative, independent and impartial. However, it has been well documented by academics and professionals in our industry that there is a sharp difference between the forecasts presented in these underground studies and the actual costs when a mine is put into production.
For underground mines, the risks associated with obtaining representative information are much greater than for surface mining and the cost of accessing underground ore is also proportionally much greater. There is a pressing need to align expectations, by improving the accuracy of projections. This will result in reduced risk to mining companies and investors and provide more reliable information to government agencies, the public, and more importantly, the communities in which the proposed mine will operate.
The objective of this article and an article currently being written titled “Mining Dilution and Mineral Losses” is to:
– Discuss the dynamics of intention that lead to over-optimism;
– Provide simple tools to identify which studies are likely to be more closely aligned with reality;
– Identify some specific points where underground mining studies are generally weak;
– Discuss practices currently in use in our industry that lead to a composite or aggregate effect of over optimism;
– Describe the effects of overly optimistic studies;
– Outline specific changes that are necessary to overcome these challenges; and
– Stimulate discussion and awareness that will lead to better standards.”

Conclusion

I agree with many of the points raised by Paul in his study. The mining industry has some credibility issues based on recent performance and therefore understanding the causes and then repairing that credibility will be important for the future.
Credibility ultimately impacts on shareholder returns, government returns, local community benefits, and worker health and safety; so having a well designed mine will realize benefits for many parties.
If you need more information Paul’s website is at http://www.whillansminestudies.com/
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Ore Stockpiling – Why are we doing this again?

ore stockpile
In many of the past mining studies that I have worked, stockpiling strategies were discussed and usually implemented. However sometimes team members were surprised at the size of the stockpiles that were generated by the production plan. In some cases it was apparent that not all team members were clear on the purpose of  stockpiling or had preconceived ideas on the rationale behind it. To many stockpiling may seem like a good idea until they saw it in action.
Mine Stockpile
In this blog I won’t go into all the costs and environmental issues associated with stockpile operation.  The discussion focuses on the reasons for stockpiling and why stockpiles can get large in size or numerous in quantity.
In my experience there are four main reasons why ore stockpiling might be done. They are:
1. Campaigning: For metallurgical reasons if there are some ore types that can cause process difficulties if mixed  with other ores. The problematic ore might be stockpiled until sufficient inventory allows one to process that ore (i.e. campaign) through the mill. Such stockpiles will only grow as large as the operator allows them to grow. At any time the operator can process the material and deplete the stockpile. Be aware that mining operations might still be mining other ore types, then those ores may need to be stockpiled during the campaigning.  That means even more ore stockpiles at site.
2. Grade Optimization: This stockpiling approach is used in situations where the mine delivers more ore than is required by the plant, thereby allowing the best grades to be processed directly while lower grades are stockpiled for a future date. Possibly one or more grade stockpiles may be used, for example a low grade and a medium-low grade stockpile. Such stockpiles may not get processed for years, possibly until the mine is depleted or until the mined grades are lower than those in the stockpile. Such stockpiles can grow to enormous size if accumulated over many years.  Oxidation and processability may be a concern with long term stockpiles.
3. Surge Control: Surge piles may be used in cases where the mine may have a fluctuating ore delivery rate and on some days excess ore is produced while other days there is underproduction. The stockpile is simply used to make up the difference to the plant to provide a steady feed rate. These stockpiles are also available as short term emergency supply if for some reason the mine is shut down (e.g. extreme weather). In general such stockpiles may be relatively small in size since they are simply used for surge control.
4. Blending: Blending stockpiles may be used where a processing plant needs a certain quality of feed material with respect to head grade or contaminant ratios (silica, iron, etc.). Blending stockpiles enables the operator to ensure the plant feed quality to be within a consistent range. Such stockpiles may not be large individually; however there could be several of them depending on the nature of the orebody.
There may be other stockpiling strategies beyond the four listed above but those are the most common.

Test Stockpiling Strategies

Using today’s production scheduling software, one can test multiple stockpiling strategies by applying different cutoff grades or using multiple grade stockpiles. The scheduling software algorithms determine whether one should be adding to stockpile or reclaiming from it. The software will track grades in the stockpile and sometimes be able to model stockpile balances assuming reclaim by average grade, or first in-first out (FIFO), or last in-first out (LIFO).
ore stockpile
Stockpiling in most cases provides potential benefits to an operation and the project economics. Even if metallurgical blending or ore campaigning is not required, one should always test the project economics with a few grade stockpiling scenarios.
Unfortunately these are not simple to undertake when using a manual scheduling approach and so are a reason to move towards automated scheduling software.
Make sure everyone on the team understands the rationale for the stockpiling strategy and what the stockpiles might ultimately look like. They might be surprised.
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Landslide Blog – If You Like Failures

slope failure blog
For those of you with a geotechnical background or have a general interest in learning more about rock slides and slope failures, there is an interesting website and blog for you to follow.
The website is hosted by the American Geophysical Union the world’s largest organization of Earth and space scientists. The blogs on their site are written by AGU staff along with contributions from collaborators and guest bloggers.

Landslide Blog screenshot

The independent bloggers have editorial freedom in the topics they choose to cover and their opinions are those of their authors and do not necessarily represent the views of the American Geophysical Union. This provides for some leeway on the discussions and the perspectives the writers wish to take.

Landslide Blog

One specific area they cover well in their Landslide Blog are the various occurrences of rock falls and landslides from any location around the globe. They will present commentary, images, and even videos of slope movements as they happen.
Often they will provide some technical opinion on what possibly caused the failure event to occur. The Landslide Blog has a semi-regular email newsletter that will keep you updated on new stories as they happen.
The following links are a few examples of the type of discussions they have on their website.
Here is a description of a small water dam failure in Greece.
Here is some video of the Samarco tailings runout in Brazil.
From time to time the Landslide Blog will examine mine slopes, tailings dams, and waste dump failures, however much of their information relates to natural earth or rock slopes along roads or in towns.
Some of their videos are quite fascinating, illustrating the forces behind some of earth’s natural erosion processes. Check it out for yourself.
The bottom line on all of this is that the less the mining industry is mentioned in the Landslide Blog, the better it is.
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Remote Sensing of Ore Grades

mining automation
Update:  This blog was originally written in March 2016 and has been updated Jan 2019. 
The mining industry must continually find ways to improve and modernize. The most likely avenue for improvement will be using new technologies as they become available.
One of the players on the scene is a start-up company called “MineSense Technologies Ltd.”  They are a British Columbia company looking to improve ore extraction and recovery processes based on the sensing and sorting of low-grade ore. They hope their technology will improve mine economics by reducing the consumption of energy, water, and reagents.

Minesense

Having first written about this in 2016, its still not entirely clear to me how developed their technology is in 2019. Thus far they appear to be secretive with respect to their testing and performance results.  Certainly they are able to raise financing to keep them going.

Sensors are the answer

It appears MineSense is relying on a combination of ground-penetrating sensors with other technology in order to measure and report the grade of ore in real time.
Existing ore sorting technologies seem to focus on distinguishing mineralized material from gangue, but MineSense seems to be targeting using actual ore grades as the defining factor.
They hope to be able to eventually integrate their technology into equipment such as shovels, scooptrams, conveyors, feeders, and transfer chutes.
Their proprietary technology is based on High Frequency Electromagnetic Spectrometry and High Speed X-Ray Fluorescence sensors. Reportedly these can deliver better sensitivity and operate at high speeds. They plan to develop two distinct product lines; shovel-based systems; and conveyor belt-based systems.

ShovelSense

Their ShovelSense system would be a real-time mineral telemetry and decision system and used for measurement of ore quality while material is being scooped into the dipper, then reporting the ore quality and type to the grade control/ore routing system, and then enabling real-time online ore/waste dispatch decisions. Additional features may include tramp metal and missing tooth detection.  Sounds like a good idea, albeit some practical operating issues will need to be overcome.

BeltSense

Their belt conveyor systems (BeltSense) will use high-speed multi-channel sensing to characterize conveyed ore and waste in real time, allowing grades and tonnages to be reported and allowing ore to be diverted to correct destinations based on the sensor responses.
MineSense say that pilot units are operating at 20 tph and systems of up to 2000 tph are in the development stages.
Ore sorting has been around for a long time, with companies like Tomra, but possibly the MineSense technical approach will be different.

Conclusion

The bottom line is that we should all keep an eye on the continued development of this technology, especially as MineSense completes larger field trials.  Hopefully they will soon share results with industry since it will be critical for operators to see more actual case study data on their website.
I recognize that developing new technology will have its successes and failures. Setbacks should not be viewed as failure since innovation takes time. Hopefully after fine tuning their technology they can advance to the commercialization stage.
Note: If you would like to get notified when new blogs are posted, then sign up on the KJK mailing list on the website.  Otherwise I post notices on LinkedIn, so follow me at: https://www.linkedin.com/in/kenkuchling/.
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Higher Metal Prices – Should Miners Lower the Cut-Off Grade?

When metals prices are high, we are generally told that we should lower the cutoff grade. Our cutoff grade versus metal price formula tells us this is the correct thing do. Our grade-tonnage curve reaffirms this since we will now have more metal in the mineral reserve.

But is lowering the cutoff grade the right thing?

Books have been written on the subject of cutoff grades where readers can get all kinds of detailed logic and calculations using Greek symbols (F = δV* − dV*/dT). Here is one well known book by Ken Lane, available on Amazon HERE.
Recently we have seen a trend of higher cash costs at operating mines when commodity prices are high. Why is this?
It may be due to higher cost operating inputs due to increasing labour rates or supplies. It may also be partly due to the lowering of cutoff grades.  This lowers the head grade, which then requires more tonnes to be milled to produce the same quantity of metal.
A mining construction manager once said to me that he never understood us mining guys who lower the cutoff grade when gold prices increase. His concern was that since the plant throughput rate is fixed, when gold prices are high we suddenly decide to lower the head grade and produce fewer and higher cost ounces of gold.

Do the opposite

His point was that we should do the opposite.  When prices are high, we should produce more ounces of gold, not fewer. In essence, periods when supply is low (or demand is high) may not be the right time to further cut  supply by lowering head grades.
Now this is the point where the grade-tonnage curve comes into play.
Certainly one can lower the cutoff grade, lower the head grade and produce fewer ounces of gold.  The upside being an extension in the mine life.  A company can report more ounces in reserves and perhaps the overall image of the company looks better (if it is being valued on reserves).

What if metal prices drop back?

The problem is that there is no guarantee that metal prices will remain where they are and the new lower cutoff grade will remain where it is. If the metal prices drop back down, the cutoff grade will be increased and the mineral reserve will revert back to where it was. All that was really done was accept a year of lower metal production for no real long term benefit.
This trade-off  contrasts a short term vision (i.e. maximizing annual production) against a long term vision (i.e. extending mineral reserves).

Conclusion

The bottom line is that there is no simple answer on what to do with the cutoff grades.  Hence there is a need to write books about it.
Different companies have different corporate objectives and each mining project will be unique with regards to the impacts of cutoff grade changes on the orebody.
I would like to caution that one should be mindful when plugging in new metal prices, and then running off to the mine operations department with the new cutoff grade. One should fully understand both the long term and short term impacts of that decision.
In another blog post on the cutoff grade issue, I discuss whether in poly-metallic deposits the cutoff should be based on metal equivalent or block NSR value.  Neither approach is perfect, but I prefer the NSR option.  You can read that post at “Metal Equivalent Grade versus NSR for Poly-Metallics“.

 

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Mining Fads and the Herd Mentality

minerals
Have worked in the mining industry for over the last 40 years it is always interesting to watch the herd mentality that exists.  Its obvious how easily the industry gets caught chasing the latest fads.
All it takes is a short term spike in a commodity price or a big discovery somewhere and then off we go running in that direction.  It doesn’t matter the rationale driving the event, companies know they need to be in there and  investors don’t want to miss out either.  Its FOMO; the fear of missing out.

Don’t be the last on the bandwagon

In my experience, the fads or crazes can be based on commodities, locations, or technologies. The mining industry is very flexible in that regard. I’ll give a few examples that I have seen.  You probably have even more from your own experience.

Commodity Fads

It seems that as soon as there is a price spike or positive market narrative, a commodity specific projects can take on a life of their own.  The following list gives a few examples and, when you reflect upon them, ask how many actually came into successful production.  These events occur at different times in different economic cycles.
  • Potash: a few years ago potash prices spiked and potash leases were all the fad no matter where they were located around the globe, be it Canada, Russia, Ethiopia, Thailand, Brazil, etc.  That craze has largely fizzled out as prices returned to normal.  But just wait for the next temporary price spike.
  • Lithium / Graphite:  as soon as green battery technology started to be promoted in the news in 2016, miners couldn’t run fast enough to pick up the lithium properties.  The same idea holds for battery metals such graphite, vanadium, cobalt, and also rare earth categories.   After a lull, the process repeats itself in 2022.
  • Uranium: years ago uranium prices spiked and Ur properties were hot everywhere.  Prices have dropped but seem to be ramping up in late 2018.
  • Cobalt Excitement Curve

    Cobalt: see the price chart on the right to see how cobalt went into a craze and then out of it.
  • Nickel: years ago a spike in nickel prices caused a surge in nickel properties, whether it was sulphide nickel, laterite nickel, or other forms.
  • Iron Ore: in conjunction with the Chinese construction boom, iron ore properties were hot around the globe, in high cost or low cost jurisdictions, it didn’t matter where the property was.  Iron is still being pursued but mega scale projects always overhang the market.
  • Diamonds: in conjunction with the first diamond discoveries in Canada in the 1990’s, diamond properties became hot, whether in the Canada or around the globe.  If you couldn’t get a property in Canada’s NWT boom area, anywhere else globally was fine too.
  • China in general: a few years ago every base metal project was thought of as either a potential supplier to China or a potential acquisition for Chinese companies.  As long as it could meet Chinese investor interest it was good.

Regional Exploration Fads

Mineral claim map exampleWe have all seen the staking rushes that occur when a world class prospect is discovered.  I’m sure we can all recall getting the large claim maps (as shown) with their multicolored graphics showing the patchwork of acquisitions around a discovery. PDAC was great for distributing these.  They were well done and interesting to study.
Picking up properties in hot areas became the fad and share prices would move upwards regardless of whether there was any favorable geology on the property.  Who recalls the following?
  • Voisey Bay: with a mad staking rush around there, with nothing else really paying off in the long run.
  • Saskatchewan:  the potash staking rush where almost every inch of the potash zone was staked with only a couple of companies eventually moving forward and only one going into production.
  • Indonesia: during Bre-X people could not acquire properties in Indonesia fast enough.
  • NWT:  where the diamond property staking rush was crazy in the mid 1990’s.

Technology Fads

Even mining or processing technologies could get caught up in somewhat of a wave and become a fad for further study.  Sometimes this is driven by suppliers or consultants. For the engineers out there, who can recall…
  • Paste Tailings: with numerous conferences and consultants promoting thickened or paste tailings technology as the panacea.  This lead to numerous studies related to thickening, pumping, and disposal at each mine.
  • Block Caving: whereby in order to deliver high tonnages at low cost, bulk underground mining was being promoted.  Everyone wanted their underground project to be a low cost caving style operation.
  • High Pressure Grinding Rolls (HPGR): where process consultants would highlight HPGR as the new replacement for conventional grinding mills.  I’m not sure this technology has taken the industry by storm as they were hoping in the 1990’s.
  • IPCC: whereby inpit crushing and conveying systems were being promoted in many articles and global conferences as the solution to operating cost issues.  I think implementation of IPCC technology isn’t as simple as envisioned and I’m not aware of many cases of its successful implementation.
  • Dot.com: in the early 2000’s many junior miners left exploration behind and transitioned to the dot.com boom, a fad that essentially went nowhere for most.
  • Pre-concentration: this seems to be a growing technology that may be gaining momentum.  It isn’t new technology and it will definitely have its benefits.  However a big stumbling block is how many deposits are actually suitable for its application.  I have written more about this technology “Pre-Concentration – Savior or Not?

Conclusion

Have I missed anything?
The bottom line is that over the years it has been interesting to watch the mining industry react to events.  Sometimes it seems like we’re passengers on a ship, almost capsizing the industry by running from one side to other side and then back again.  Unfortunately that doesn’t necessarily make for smooth sailing.
What’s the next fad going to be? I don’t know but if you can predict it you can probably make a lot of money.
Once the commodity fad is underway, the next aspect of the junior mining that comes into play is the ebb and flow of exploration and mine development.   This is illustrated by the Lassonde Curve, were a project’s value rises and falls simply based on the amount of exciting news coming from it.   You can read more on this at the blog post “Mining’s Lassonde Curve – A Wild Ride“.
Note: If you would like to get notified when new blogs are posted, then sign up on the KJK mailing list on the website.  Otherwise I post notices on LinkedIn, so follow me at: https://www.linkedin.com/in/kenkuchling/.
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Measured vs. Indicated Resources – Do We Treat Them the Same?

measured and indicated
One of the first things we normally look at when examining a resource estimate is how much of the resource is classified as Measured or Indicated (“M+I”) compared to the Inferred tonnage.  It is important to understand the uncertainty in the estimate and how much the Inferred proportion contributes.   Having said that, I think we tend to focus less on the split between the Measured and Indicated tonnages.

Inferred resources have a role

We are all aware of the regulatory limitations imposed by Inferred resources in mining studies.  They are speculative in nature and hence cannot be used in the economic models for pre-feasibility and feasibility studies. However Inferred resource can be used for production planing in a Preliminary Economic Assessment (“PEA”).
Inferred resources are so speculative that one cannot legally add them to the Measure and Indicated tonnages in a resource statement (although that is what everyone does).   I don’t really understand the concern with a mineral resource statement if it includes a row that adds M+I tonnage with Inferred tonnes, as long as everything is transparent.
When a PEA mining schedule is developed, the three resource classifications can be combined into a single tonnage value.  However in the resource statement the M+I+I cannot be totaled.  A bit contradictory.

Are Measured resources important?

It appears to me that companies are more interested in what resource tonnage meets the M+I threshold but are not as concerned about the tonnage split between Measured and Indicated.  It seems that M+I are largely being viewed the same.  Since both Measured and Indicated resources can be used in a feasibility economic analysis, does it matter if the tonnage is 100% Measured (Proven) or 100% Indicated (Probable)?
The NI 43-101 and CIM guidelines provide definitions for Measured and Indicated resources but do not specify any different treatment like they do for the Inferred resources.
CIM Resources to Mineral Reserves

Relationship between Mineral Reserves and Mineral Resources (CIM Definition Standards).

Payback Period and Measured Resource

In my past experience with feasibility studies, some people applied a  rule-of-thumb that the majority of the tonnage mined during the payback period must consist of Measure resource (i.e. Proven reserve).
The goal was to reduce project risk by ensuring the production tonnage providing the capital recovery is based on the resource with the highest certainty.
Generally I do not see this requirement used often, although I am not aware of what everyone is doing in every study.   I realize there is a cost, and possibly a significant cost, to convert Indicated resource to Measured so there may be some hesitation in this approach. Hence it seems to be simpler for everyone to view the Measured and Indicated tonnages the same way.

Conclusion

NI 43-101 specifies how the Inferred resource can and cannot be utilized.  Is it a matter of time before the regulators start specifying how Measured and Indicated resources must be used?  There is some potential merit to this idea, however adding more regulation (and cost) to an already burdened industry would not be helpful.
Perhaps in the interest of transparency, feasibility studies should add two new rows to the bottom of the production schedule. These rows would show how the annual processing tonnages are split between Proven and Probable reserves. This enables one to can get a sense of the resource risk in the early years of the project.  Given the mining software available today, it isn’t hard to provide this additional detail.
Note: If you would like to get notified when new blogs are posted, then sign up on the KJK mailing list on the website.  Otherwise I post notices on LinkedIn, so follow me at: https://www.linkedin.com/in/kenkuchling/.
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3D Model Printing – Who To Contact?

One of the technologies that is still getting a lot of press is 3D printing.  It seems new articles appear daily describing some fresh and novel use. Everything from home construction, food preparation, medical supplies, and industrial applications, 3D printing continues to find new applications in a wide range of disciplines.

Mining can take advantage of 3D printing

In a previous blog “3D Printing – A Simple Idea”, I discussed the helpfulness of printing 3D topographic models for the team members of a mining study. I was recently contacted by a consulting firm in Texas that specializes in printing 3D mining models. Here is their story and a few model images as provided to me by Matt Blattman of Blattman Brothers Consulting. (www.blattbros.com/3dprinting)

Blattman Brothers Consulting

Their 3D printed models are used in the same way geologists and mining engineers have employed models for decades. In the past we saw the physical models made of stacked mylar or plexi-glass maps, wood or foam core. We recognized that there is value in taking two dimensional sections or plan maps and making a 3D representation.  This provides more information than those viewed on a computer screen.
Physical models convey scale, interactions and scope in ways that no other method can. Technology like 3D printing improves the model-making process by allowing the addition of high def orthophotos, reducing the model cost, increasing its precision and delivery time.
Currently 3D models can be made in a variety of materials, but the primary three are extruded plastic, gypsum powder, or acrylics.
  • Plastic models (ABS or PLA) are cheap, fast and can created on relatively inexpensive, hobbyist printers. The downside to these models is that the number of colors available in a single model are limited, typically a single color.
  • Powder-based printers can typically print in 6.5M colors, allowing for vibrant, photo-realistic colors and infinite choices for title blocks, logos and artistic techniques. However, gypsum models can be as fragile as porcelain and require some care in handling.
  • Acrylic models allow for translucent printing (“looking into the ground to see the geological structure”) and are more durable than the gypsum. Nevertheless, acrylic models are significantly more expensive than the other two types and the color palettes are limited.
Here are some examples.
Leapfrog Model

Leapfrog Model

Geological Model in Acrylic

Acrylic Model

Powder Based 3D Model

Powder Based 3D Model

Powder Based 3D Model

Powder Based 3D Model

Besides having another toy on your desk beside your stress ball, why not print off your mine plan, or print the geology shapes and topography? It’s all about communicating highly technical data to a non-technical audience, whether that audience is a permitting authority, the general public, or maybe even company management.
The ability to grasp a map or technical drawing is a learned skill and not everyone has it. If you’ve just spent $20M on a feasibility study, why assume that the attendees in a public meeting will fully appreciate the scale and overall impact of your proposed project with 2D maps?
That message can be better conveyed with a model that is easily understood. One of Blattman’s clients, Luck Stone, recently described how they use their 3D printed models in this video.

Blattman’s models are created from the same 3D digital data already in use by most companies involved in geological modeling and mine design. Other than the units (meters versus millimeters), the triangulated surfaces created by the software are no different than those created by mechanical or artistic 3D modeling programs.
While many 3D printing services are available on the market, not all of them are able to speak “mining”. They may not be able to walk the skilled geologist or mining engineer through the process of creating the necessary digital formats and that’s where Blattman comes in. With more than 20 years of mining experience and having already gone through the 3D printing learning curve, they can assist any natural resource company through the process, either as a full-service/turn-key project or just to advise the client on how to prepare their own files.

Conclusion

The bottom line is that 3D printing is here to stay and its getting better each year.   Go ahead and check out the technology to see if it can advance your path forward .
We would be interested in hearing about any experiences your have had with 3D modelling, pro’s and con’s.
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Fluid Tailings – Time to Kick The Habit?

dry stack tailings
What is one thing that we constantly hear about negatively yet we continue to do it (although we know it can be bad for us)?    Is that thing smoking or is it fluid tailings storage? Can we break either of these habits?

Short term pain for long term gain.

Those of us in the mining industry constantly hear from stakeholders about the negative impacts of fluid tailings storage.  By “fluid” I mean conventional tailings that can liquify and flow great distances.  We know of numerous mines that have had failures, resulting in fatalities and catastrophic damage. Check out the horrific example video below. It appears some people were walking or driving mid-way up the dam face.
We also know of many mines that have used fluid tailings their entire operating lives without any incidents.  Therefore some say it is fine to continue doing that.
The question for me has become whether the mining industry should kick the habit of fluid tailings storage even though not every dam has failed.

Quitting isn’t easy

Quitting smoking takes real effort, some pain, maybe a change in lifestyle, but most importantly an overall commitment to quit.   It isn’t easy but pays off in the long run.
The same holds for fluid tailings storage.
Moving away from conventional tailings storage requires real effort, some pain, a change in operating style, and a commitment to quit.  It won’t be easy but will pay off in the long run by avoiding major tailings incidents, less negative press, and fewer environmental permitting issues.  No longer will consultants and regulators be disputing factors of safety of 1.2 versus 1.5, when they could be discussing factors of safety of 5 versus 10.
Quitting fluid tailings storage may bring relief to stakeholders, shareholders, regulators, and mine management.  They’ll all sleep better at night knowing there isn’t a large mass of fluid being restrained simply by a dam at a factor of safety of 1.5.  Engineers say they can design dams that will be stable for perpetuity.  Even if one agrees with that statement, that is still no guarantee that failures won’t happen somewhere.

Conclusion

The bottom line is that no one wants to sit downwind of a smoker and no one wants to live downstream of a tailings dam.  Perhaps it is time for the mining industry to kick the habit of fluid tailings storage, regardless of the cost and discomfort. Short term pain for long term gain.
In another blog post I have discussed how tailings storage always require a tradeoff between cost and risk.  Normally lower cost options present high risks, and vice versa. How much risk is acceptable to a company or to the public?   You can read that post at this link “Tailings Disposal Method Risk“.

 

Note: If you would like to get notified when new blogs are posted, then sign up on the KJK mailing list on the website.  Otherwise I post notices on LinkedIn, so follow me at: https://www.linkedin.com/in/kenkuchling/.
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Constraints: Use Them to Your Advantage

mining study management
I recently read a business book called “A Beautiful Constraint: How to Transform Your Limitations into Advantages, and Why It’s Everyone’s Business” by Adam Morgan and Mark Barden. It describes how to use constraints, like lack of time, or money, or resources and use them to help transform your company for the better.
Here’s an Amazon link to the book.  Beautiful Constraint Book Cover
The book discusses how to shift away from the typical “victim” role by understanding how our routines control things, ask the right questions, and focus on “how” and not “if”.

Focus on HOW and not IF

A good example: one of the recommendations in the book is in your team meetings no one on your team is allowed to utter the words “we can’t because…”.  They must replace those words with “we can if…”.   This forces the generation of ideas and promotes a positive attitude rather than a victim attitude.
The book describes how many innovative ideas are due to constraints and those innovations would never have come about without those constraints.
To force innovation in your organization you can create artificial constraints for your team.  This will foster innovative thinking and push for “outside the box” ideas.  The tougher the constraint, the greater the challenge for your team.  Possibly the greater the final outcome too.
The term Theory of Constraints may be common to some.  However that concept is different than what is being discussed in the book.  The TOC essentially relies on managing a constraint or eliminating it, and then addressing the next constraint in sequence.
The book authors instead propose to exploit the constraint or leverage it to create a new possibility.  Hence the title “beautiful constraint”.

Mining has no shortage of constraints

We all know the mining industry has more than enough constraints placed upon it today. It may be lack of funding, lack of skilled talent, environmental pressures, supply-demand issues, social issues, or security issues.  Each mining project may have additional constraints, so one probably doesn’t need to create artificial constraints for the team.
The mining industry has no option but to try to use these constraints in a constructive manner.  Miners must not let them pull the industry down nor simply wait until they go away.  When people say “Mining is cyclical and it will all turn around soon.”, that’s an example of waiting for the constraint to go away.

How long do you wait before taking your own action?

The bottom line is that the book is an eye opener and enlightening.  It may be telling some of us what we already know deep inside but don’t acknowledge openly.  Don’t wait any longer, start innovating, and don’t be afraid of grand innovations.
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