This is Part 2 of a blog post related to open pit mining within bodies of water. Part 1 can be found at this link “Mining Under Lakes – Part 1“, which provides a few examples where this has been done successfully. Part 2 focuses on some of the social and technical issues the need to be considered when faced with the challenge of open pit mining within a water body.
The primary question to be answered is whether one can mine safely and economically without creating significant impacts on the environment.
The answer to this question will depend on the project location and the design of the water retaining structure.
I have worked on several projects where dike structures were built. I have also undertaken due diligence reviews of projects where dikes would be required. Most recently I have participated in some scoping level studies where mining within a lake or very close to a river were part of the plan.
In some instances, the entire orebody is located in the lakebed. In others, the orebody is mainly on land but extends out into the water. Each situation will be unique. In northern Canada, given the number of lakes present, it would be surprising if a new mining project isn’t close to a river or lake somewhere.
Dike concepts consider many factors
Different mining projects may use different styles of dikes, depending on their site conditions. Some dikes may incorporate sheet piling walls, slurry cutoff walls, low permeability fill cores, or soil grouting. There are multiple options available, and one must choose the one best suited for the site.
The following is list of some of the key factors and issues that should be examined.
ESG Issues
One’s primary focus should be on whether building a dike would be socially and environmentally acceptable. If it is not, then there is no point in undertaking detailed geotechnical site investigations and engineering design. One must have the “social license” to proceed down this path.
Water Body Importance: Is there a public use of the water body? It could be a fresh water source for consumption, used for agricultural or fishery purposes, or used as a navigable waterway, etc. Would the presence of the dike impact on any of these uses? Does the water body have any historical or traditional significance that would prevent mining within it?
Lake Turbidity: Dike construction will need to be done through the water column. Works such as dredging or dumping rock fill will create sediment plumes that can extend far beyond the dike. Is the area particularly sensitive to such turbidity disturbances, is there water current flow to carry away sediments?
At Diavik, a floating sediment curtain surrounding the dike construction area was largely able to contain the sediment plume in the lake.
Regional Flow Regime: Will the dike be affecting the regional surface water flow patterns? If the dike is blocking a lake outflow point, can the natural flow regime be maintained during both wet and dry periods?
Location Issues
If there are no ESG issues preventing the use of a dike, the next item to address is the ideal location for it.
Water depth: normally as the dike moves further away from land, both the water depth and dike length will increase. The water depth at the deepest points along the dike are a concern due to the hydraulic head differential created once the interior water pool is pumped out. The seepage barrier must be able to withstand that pressure differential, without leaking or eroding. A low height dike in shallow water may be able to use a simpler seepage cutoff system than a dike in deep water.
Islands: Are there any islands located along the dike path that can be used to shorten the construction length and reduce the fill volumes? Is there a dike alignment path that can follow shallower water zones?
Pit wall setback: Given the size and depth of the open pit, how far must the dike be from the pit crest? Its nice to have 200 metre setback distance, but that may push the dike out into deeper water.
If the dike is too close to the pit, then pit slope failures or stress relaxation may result in fracture opening and increase the risk of seepage flows or catastrophic flooding. The pit wall rock mass quality will be the key determining factor in the setback distance.
Maximizing ore recovery: If the ore zone extends further out into the lake, maximizing ore recovery may require using a steep pit wall along the outer sections of the pit. This may require positioning haulroads with switchbacks along other sides of the pit rather than using a conventional spiral ramp layout.
At Diavik (see image), the A154 north open pit wall was pushed to about 60 metres of the dike to access as much of the A154N kimberlite ore as possible. Haulroads were kept to the south side of the pit.
It may be possible to recover even more ore by pushing out the dike even further. However, this may result in a larger and costlier dike or even require a different style of dike. There will be a tradeoff between how much additional ore is recovered versus the additional cost to achieve that. There will be a happy medium between what makes both technical sense and economic sense.
Design Issues
Once the approximate location of the dike has been identified, the next step is to examine the design of the dike itself. Most of the issues to be considered relate to the geotechnical site conditions.
Lakebed foundation sediments: What does the lakebed consist of with respect to soft sediments? Soft sediments can cause dike settlement and cracking, or mud-waving of fill material.
Will the soft sediments need to be dredged prior to construction, and if so, where do you dispose of this dredge slurry, and what impact will dredging have on the lake turbidity?
Lakebed foundation gravels: Are there any foundation gravel layers that can act as seepage conduits beneath the dike? If so, will these need to be sub-excavated, or grouted, or cut off with some type of barrier wall? Sonic drilling, rather than core drilling, is a better way to identify the presence of open gravel beds.
Upper bedrock fracturing: Is the upper bedrock highly fractured, thereby creating leakage paths? If so, then rock grouting may be required all along the dike path to seal off these fractures.
Major faults: Are there any major faults or regional structures that could connect the open pit with the lake, acting as a source of large water inflow?. At Diavik, we attempted to characterize such structures with geotechnical drilling before construction. Upon review, I understand there was one such structure not identified, which did result in higher pit inflows until it was eventually grouted off.
Water level fluctuations: In a lake or river one may see seasonal water level fluctuations as well as storm event fluctuations. The height of the dike above the maximum water level (i.e. freeboard) must be considered when sizing the dike.
Ice scouring: In a lake or river that freezes over, ice loads can be an important consideration. During spring breakup as the ice melts, large sheets of ice can be pushed around and may scour or damage the crest of the dike. The dike must be robust enough to withstand these forces.
Construction materials available on site: Is there an abundance of competent rock for dike fill? Is there any low permeability glacial till or clay that can be used in dike construction? If these materials are available on site, the dike design may be able to incorporate them. If such materials are not available, then a alternate dike design may be more appropriate, albeit at a cost.
Conclusion
Each mine site is different, and that is what makes mining into water bodies a unique challenge. However many mine operators have done this successfully using various approaches to tackle the challenge.
NPV One is targeting to replace the typical Excel based cashflow model with an online cloud model. It reminds me of personal income tax software, where one simply inputs the income and expense information, and then the software takes over doing all the calculations and outputting the result.
Pros
Like anything, nothing is perfect and NPV may have a few issues for me.
The NPV One software is an option for those wishing to standardize or simplify their financial modelling.
We likely have all heard the statement that increasing pit wall angles will result in significant cost savings to the mining operation.
The results of applying the increased inter-ramp angle to each of the four pits is shown in the Bar Chart. Note that the waste reduction is not necessarily the same for each pit. It depends on the specific topography around each pit.
In general one can typically see four positive outcomes from adopting steeper pit walls. They are as follows:
4. Pit Crest Location: The steeper wall angles result in a shift in the final pit crest location. The Image shows the impact that the 5 degree steepening had on the crest location for one of the pits in this scenario.
It is relatively easy to justify spending additional time and money on proper geotechnical investigations and geotechnical monitoring given the potential slope steepening benefits.
I remember in the late fall of that year, the company had a chance to bid on a larger project in Gros Morne National Park, Newfoundland. So our President, Frank Nolan (he was a brother to Fred Nolan, the infamous land-owner at Oak Island, by the way), decided he wanted to see the site and he chartered a Bell 106 helicopter to fly us there from Deer Lake. It was December (they say “December month” in that province) and when we got close to the Park, we ran into a sudden snow squall.
The QMM field office In Port Dauphin, Madagascar was located near the edge of town, and I typically walked from my lodging to the office each morning when I was there, about the time when school started for the children. Typically I passed dozens and dozens of tiny bamboo huts with corrugated metal roofs, and dirt floors each about 2 meters square.
It is one thing to briefly visit a remote project as part of a review team. It is another thing to be there as part of a design team trying to solve a problem and engineer a solution. I know of many engineers and geologists that would have similar work life experiences as part of their careers. However John has taken the initiative to write it all down.
This game is part of a coal-mining game trilogy created by Thomas Spitzer in Germany. The players take the role of farmers with opportunities to exploit the presence of coal in the Ruhr region of Germany. During the game, players acquire knowledge about coal, extend their farms, and dig deeper in the ground to extract more coal.
In the second game of Spitzer’s trilogy, you are still in the Ruhr region in the 18th century, at the beginning of the industrial revolution. The Ruhr river presented a transportation route from the coal mines. However, the Ruhr was filled with obstacles and large dams, making it incredibly difficult to navigate.
This game may still be in German text only. Players are the administrator of a coal mine, and experience competition while living through a piece of Ruhr Valley history.
This game takes on a more negative view of the mining industry. It is described as “A bold take on the economics in the brutal industry that is asbestos.” The game players assume the role of a global asbestos company.
In 1983 my brother, at the age of 10, got his Commodore 64 computer and was eagerly learning to program in BASIC. He was always looking for ideas on what he could write programs about. I had graduated from McGill in Mining Engineering a few years earlier, so I suggested he write a simple computer game about mining as his project.
Over the last few months I decided to learn VBA (Visual Basic for Applications). VBA is a programming language the works with Microsoft Office products, mainly Excel.
Overburden is a generalized termed used to describe unconsolidated material encountered at a mine. It can consist of gravels, sands, silts, and clays and combinations of each. Usually overburden is not given much focus in many mining studies. Very often, the overburden as a unit, is not adequately characterized.
These are the clays most people are familiar with, i.e. a sedimentary deposit of very fine particles that have settled in a calm body of water. Normally consolidated clays are generally not a problem, other than having a high moisture content. As such, they can be very sticky in loader buckets, truck boxes, and when feeding crushers.
Clays in general consist of very fine plate like particles, as shown in this sketch. In over-consolidated clays, these particles have been flattened and tightly compressed as in the right image. The result is that the clay may be dense, have a good cross bedding shear strength, but very low shear strength along the plates. This characteristic is analogous to the lubricating properties of graphite, which is facilitated by sliding along graphite plates.
My experience with sensitive clays was at the former BHP bauxite mining operations along the northern coast of Suriname. There were Demerara clay channels up to 20m thick over top of many of their open pits. The bucketwheel excavators used for waste stripping would trigger the quick clay slope failures, sometimes resulting in the crawler tracks being buried and unfortunately also causing some worker fatalities.
I recall walking up towards a bucketwheel digging face as the machine quietly churned away. About 70 metres from the machine, we would see cracks quietly opening all around us as the ground mass was starting to initiate its flow towards the machine. Most times the bucketwheel could just sit there and dig. Instead of the machine having to advance toward the face, the face would advance towards the machine.
The formation of the diamond deposits in northern Canada often involved the explosive eruption of kimberlite pipes under bodies of water. The lakebed muds and expelled kimberlite by the eruption would collapse back into the crater, resulting in a mix of mud and kimberlite (yellow zones in the image). This muddy kimberlite could be soft, weak, and difficult to mine with underground methods.
At many tropical mining operations (west African gold projects for example) the upper bedrock has undergone weathering, resulting in the fresh rock being decomposed into saprolite. This clay-rich material can exceed 50 metres in thickness, can be fairly soft and diggable without blasting. This is an obvious mining cost benefit.
Compacted clay fill can also be used as a pond liner material for water retention ponds.
Mining has been a part of my life for as long as I can remember. Being born in Sudbury, many of my family members have been, or are currently involved, in mining through a variety of occupations, including my father who I idolized. However, I never knew my true interest in the industry until my 11th-grade technology class. I had a teacher who was passionate about the mining industry, and he created a project that involved developing a very basic mine design.
Before my first year of university, I had a summer job tramming at Macassa Mine in Kirkland Lake Ontario, which has been in production since 1933. My mentality was to get the boots on the ground and get the job done, whatever it took (with proper safety precautions of course). Using rail systems, dumping ore cars manually, jackleg drilling, etc. gave me the perspective that mining was archaic, mining was rough, and mining was only about the ounces.
To change the negative view around mining, I believe the main focal point should be electric equipment and the ability for remote operation/work. With all this newly developed technology at our fingertips, I know that future operations will be safer and more sustainable, which should be better portrayed.
Even creating a mining simulation video game where you can run through a story of being a manager, excavator/scoop operator, truck driver, etc. would get the thought of mining brought into the coming generations at a younger age. This would increase the talent pool from the more typical operator because more and more youth are getting skilled at remote operation through video games due to their increased screen time.
People get comfortable and people are afraid to leave home, so selling a career that allows for boundless flexibility in job tasks and constant stimulation while living wherever you desire could allow a shrinkage in the current technical gap.
So do I think the mining industry is archaic…. not anymore.
Firstly, I would like to thank this engineer for taking time to write out his well formed thoughts, and for allowing me to share them.
In today’s world, it is an onerous task to permit, finance, build, and operate a new mine. This is a significant achievement.
I would suggest that the three reporting categories be used instead of two, described as follows:
